Application / Advanced Manufacturing R&D
Advanced manufacturing R&D groups retrofitting cobots or building custom end-effectors need actuators with high torque density, precise torque control, and fieldbus integration that works with existing PLC infrastructure. TK actuators run EtherCAT natively — no bridge hardware required.
Use Cases
Cobot Retrofitting
Standard cobot joints top out at 15–20 Nm and use proprietary firmware. TK actuators fit 120mm–240mm joint cavities and expose a standard CiA 402 EtherCAT profile that your existing controller already speaks.
Precision Assembly Arms
19-bit encoder resolution and 0.08 Nm RMS cogging torque translate directly to positioning repeatability. For precision assembly — screw insertion, connector mating, gasket seating — the actuator doesn't introduce the joint-level error that ruins part-per-million tolerance requirements.
Custom End-Effector Integration
Building a custom gripper, rotary end-effector, or multi-axis wrist? TK actuators close the loop on torque at the fingertip — not estimated at the motor, measured at the output.
Run the gripper joint in torque mode. The actuator closes until the measured torque reaches the target — cmd_torque ROS 2 topic or EtherCAT object 0x6071. Part deformation doesn't happen when the actuator actively controls force, not position.
ros2 topic pub /tk_gripper/cmd_torque \
std_msgs/Float64 \
'{data: 2.5}'
In impedance mode with low stiffness, the end-effector detects workpiece contact by monitoring actual torque vs. command torque divergence. No separate force/torque sensor required for basic contact detection in assembly tasks.
ros2 topic sub /tk_gripper/joint_state \
tknd_msgs/JointState \
--once
Model Selection for Manufacturing
| Application | Recommended Model | Key Spec | Notes |
|---|---|---|---|
| Gripper / wrist rotation | TK-120 | 18 Nm cont. | Low mass (0.43 kg) for distal mount |
| Elbow / forearm pitch | TK-240 | 42 Nm cont. | 42 Nm/kg torque density, 240mm OD |
| Shoulder / base rotation | TK-480 | 95 Nm cont. | IP67 for coolant splash environments |
| Heavy payload (> 20 kg) | TK-480 | 220 Nm peak | EtherCAT-native, planetary gearbox option |
Tell us your DOF count, payload requirement, and fieldbus. We'll send you a model selection table and EtherCAT wiring diagram.
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